Manufacturing KPI Dictionary

Scrap Rate: definition, formula and manufacturing interpretation

Understand scrap rate and how to use it in manufacturing analysis.

Scrap Rate

Scrap Rate

Formula: Scrapped output ÷ total output

Use the KPI with product, plant, customer, supplier and period context where appropriate. Connect changes to operational and financial drivers.

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Practical interpretation and manufacturing use

Scrap rate measures the share of production or material that is rejected or discarded. Scrap can affect material cost, labor efficiency, capacity and margin.

Formula

Scrap Rate = Scrap Quantity ÷ Total Production Quantity × 100

How to use this KPI

  • Segment scrap by product, line, material, shift or cause.
  • Quantify the financial impact of scrap rather than monitoring percentage alone.
  • Track recurring causes and corrective actions over time.
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